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      Q&A十问十答玄武岩纤维系列(三)

      Source: Time:2018-09-11

    •   Q3
        What are the characteristics and advantages of basalt fiber compared with other similar materials such as carbon fiber, lignin fiber, glass fiber?
        Comparison
        01 Main problems of common fiber materials in civil engineering application
        Carbon Fiber

        High prices, limiting application in traffic field
        Fragility, heat shrinkage and cold expansion, poor compatibility with traditional structural materials
        ?Too light weight, not conducive to structural vibration control
        Lignin fiber

        ?It is an organic fiber, mainly used as a stabilizer in SMA mixture.
        ?Easy to absorb water, poor durability
        ?Glass fiber, Aramid fiber

        ?Although the glass fiber is low in price, it has poor creep and corrosion resistance and cannot be used as a structural material.
        ?Although the strength of aramid fiber is high, the creep rate is large and expensive, and not suitable as a structural material.
        02 Specific comparison between basalt fiber and other fibers

      Type of fiber

      Advantage

      Disadvantage

      carbon fiber

      High strength, high elastic modulus, low density

      1. Poor temperature resistance in air, poor oil absorption
      2.价格很高 high price

      lignin fiber

      toughening and viscosity-increasing effect to improve the aging resistance and water stability of the mixture

      1.。Easy to absorb moisture, the moisture absorbed by the fiber can form a water film between the aggregate and asphalt binder, which is easy to cause water damage. Therefore, needs to be strictly waterproof, damp and agglomerated before use.
      2. mainly used in the SMA mixture. The effect is general on the macroporous hot mix asphalt mixture, because the lignin fiber itself has voids inside, therefore the asphalt oil does not function after entering these voids, and the oil absorption rate is wasted.
      3. Poor aging resistance and durability. easily aged, degraded, and even decomposed into substances such as carbon dioxide, water and coke, which can even contaminate the asphalt in the mixture.

      glass fiber

      After more than 20 years of development, its output and market application are the largest at present. The variety is relatively comprehensive, forming a series of specifications, currently developing towards high performance

      1. Although the specification of glass fiber is more comprehensive, the performance of each specification is single, and the comprehensive performance is not high
      2. General glass fiber i.e. alkali - free glass fiber, poor alkali resistance, not suitable for the highway engineering.

      polymer fiber

      1. High temperature stability improved significantly, low temperature cracking resistance increased, frost resistance and anti-water damage increased.
      2. Low density, numerous fibers

       Not resistant to high temperatures, although some fibers have a melting point of up to 250 ° C in air, but in asphalt, the fibers may begin to melt at a temperature well below their melting point or produce a high temperature physicochemical reaction with the asphalt. This greatly affects the hot mix asphalt.

      Other inorganic mineral fibers

      1. good surface affinity with asphalt, can enhance the thickness of asphalt oil film and improve the anti-oxidation and aging ability of asphalt pavement.
      2. High strength and elastic modulus, an excellent reinforcing fiber, can greatly improve the tensile strength and toughness of asphalt mixture.
      3. Not absorbing water and not afraid of moisture, easy to transport and storage, helpful to the combination of asphalt film and aggregate, suppress road water damage
      4. Excellent high temperature resistance, suitable for hot mix asphalt.

      1. The biggest defect of mineral fiber is its brittleness. Since mineral fiber is produced by spraying and blowing, there are many crystalline particles in the fiber. In the process of mixing and paving, mineral short fiber is easy to break again, making fiber aspect ratio change and difficult to control.
      2. Due to the complexity of the production process of mineral fiber, there are few production enterprises in China, the production efficiency is low, the production capacity is far from meeting the market demand, the price is high, and the application is limited.

      basalt fiber

      1. It is an inorganic mineral fiber with all fiber advantages
      2. different from other mineral fibers, good toughness and softness, high production output and efficiency, can fully meet market demand.
      3. good homogeneity, higher mechanical properties and better reinforcement effect

      1. Because it is still in the market development stage at present, there is no mass production yet, so compared with other non-mineral fiber, no obvious price advantage.
      2.Strict requirements on the composition of raw material - ore.


        The difference between basalt fiber and other mineral fibers
        In the field of highway engineering, in addition to the obvious difference in fiber shape and color, there are many qualitative differences in the interior.
        01 Different acidity coefficient
        The acidity coefficient is the ratio of SiO2+Al2O3 to CaO+MgO. The higher the acidity coefficient, the better the mechanical properties and the chemical stability, which is the main indicator for measuring the performance of mineral fibers. The acidity coefficient of basalt fiber is 5.7 times that of other mineral fibers.
        02 Different function and effect
        Compared with other mineral fibers, basalt fiber can not only increase the oil absorption rate by 320%, but also has the functions of reinforcement, bridging and anti-cracking, and better anti-rutting ability. Specific advantages are as follows:
        wide operating temperature range
        Excellent high temperature resistance and low temperature resistance, and its working temperature can be -269°C~650°C. Therefore, when it is mixed with asphalt at high temperature, its material properties will not be thermally degraded, and will not react with asphalt or dissolve, which can effectively change the situation that low temperature hardening and high temperature softening of asphalt, and can adapt to various high and low temperature road environments.
        Excellent mechanical properties
        It has high tensile strength and modulus, and its mechanical property is lower than carbon fiber, but higher than glass fiber and significantly higher than lignin fiber, which can effectively improve the reinforcement and toughness of asphalt mixture.
        Good chemical stability
        During the mixing of asphalt mixture, there is no chemical reaction with asphalt, and adapts to all kinds of pavement working environment.
        Good anti-aging performance
        Basalt fiber has excellent anti-aging performance, and it does not aging during the asphalt mixture mixing process and pavement working process, and does not deteriorate. Not affected by high temperature mixing of asphalt, so mineral fiber asphalt mixture can be 100% recycled.
        Good water stability
        Not absorbing water and not afraid of moisture, helpful to suppress oxidation and aging of asphalt and reduce the water damage of asphalt pavement.
        Good insulation performance
        The basalt fiber has good insulation performance, which will help the high temperature stability of the asphalt film and prevent its electrochemical corrosion.
        Cost-effective
        The price is 1/10~1/7 of carbon fiber, which is equivalent to the price of alkali-resistant glass fiber, but the comprehensive performance is superior and more cost effective.
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